Overhead conveyor - type "O"

Blast wheel systems of this type are called in the German O-Hängebahn track or in the English "CH" (Chain Hook), because the workpieces to be blasted are suspended, grapevine-like or individually hung on the so-called hangers. These hangers are attached to rotating hooks that can be transported along a chain hoist. A rotation within the machine exposes the entire surface of the work piece to the continuous <s>jet</s> blast of the centrifugal wheels. The work cycle is as follows:

• Workpieces are loaded onto the hangers outside the machine. Loading can be done manually or by means of an electric chain hoist mounted on the carriage.

• The hangers loaded with workpieces are then transported to the blasting position in the blasting chamber by means of a fully automatic electric overhead conveyor.

• As soon as the workpieces have reached the blasting position, the door must be closed (manually or automatically) so that the blasting room is protected against dust. As soon as the <s>jet</s> blast turbine starts, the door is locked.

• From this point the automatic blasting process begins. During the blasting cycle, the hanger rotates continuously and is automatically transported to a second preset blasting position. This is necessary in order to optimally blast all component surfaces of the suspended workpieces.

• The amount of blasting media is set and controlled by an electro-pneumatic regulated valve. From there it arrives at the center of the centrifugal wheel, from where it is fed through the distributor to the centrifugal wheel blades. The rotation of these blades spins the abrasive onto the components to be cleaned or deburred.

• The mixture of blasting media, burrs, sand deposits, tinder and/or other impurities ends up in the lower part of the machine (system hopper). From there it is transported to the bucket elevator by longitudinal and transverse screw conveyors or a vibrating screen. (The vibrating screen separates the abrasive from larger impurities)

• From here the mixture is transported up to the abrasive preparation (air sifting). (If steel blasting media have to be separated from cast sand, a special magnetic separator is also used). The air separation separates dust and impurities from the clean and reusable blasting media.

• The waste is conveyed into a downpipe, which discharges the impurities from the closed circuit. The clean blasting media is continuously refed into the silos. From there it is returned to the blasting wheels via the control valve, which closes the blasting media cycle.

• The extraction of dust from the blasting chamber and from the abrasive preparation is carried out by a central exhaust air and filter system.

• As soon as the work cycle is finished, the door opens (with manual doors a visual and acoustic signal sounds that the door can be opened) and the hanger is automatically transported to the entrance of the steel chamber. From there, the hanger must be transported to the unloading position (manually or automatically depending on the type of conveyor belt)

 

Machine type

H6x10

H9x14

H12x18.5

H15x20

H20x20

H25x35

 

H30x40

H35x35

H40x50

 

Max. working Ø [mm]

600

    900

  1200

  1500

  2000

  2000

 

    2000

  2000

   4000

 

Max. working height [mm]

1000

   1400

   1850 

   2000

  2200

  2500

 

    3000

  3000

   5000

 

Hook type

  M.

    M / A

    M / A

   M / A

    A.

    A.

 

      A.

  A.

     A.

 

Max. hook load [kg]

2x350

2x500

2x500



2x1,000

2x500
2x1,000

2.2,000
2x2,500

2x1,000
2x2,500

2x3,000
2x5,000

1x2,000



1x5,000

 

1x5,000



1x8,000

1x10,000



1x12,500

1x10,000



1x20,000

 

Power of the turbine [ kW ]

 2x4

2x5.5
2x7.5 3x5.5 3x7.5
 

 

2x7.5
3x5.5

3x7.5
3x11

3x7.5
3x11

3x15
3x18.5

3x11
3x15

3x22
4x7.5

5x7.5


5x11

 

5x11


5x15

5x18.5


5x22

7x18.5


7x22

 

Magnetic separator

 Yes

     *

      *

     *

     *

     *

 

    *

*

  *

 

 

 

 

 

 

 

 

 

 

 

 

 

M ... manuel / A ... automatic / * optional

 

 

 

 

 

 

 

 

 

 

 

OPTIONS

Frequency control of blast wheels
Electric control valves for program-specific blasting quantity dosing
Magnetic separator in the blasting agent treatment
Automatic blasting media replenishment
Blow off fan for blasting media  removal
Centrifugal wheels made of Carbide
Protective device in the blasting chamber of carbide instead of manganese steel

 

Ablation

Paint stripping

Rust removal

Descaling

Roughening

Solidifying /
shot peening

Desanding

Smoothening

Finishing

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